ucked away in the forests of Bavaria, in a building that once housed the printing presses for the Frankfurter Allgemeine Zeitung newspaper, is one of the largest 3-D printer factories in the world. On a late-winter morning, it is quiet inside the cavernous space as workers install lasers and wiring in machines that are taller than a person and wider than a desk. When finished, these printers can make everything from parts for rockets to hip implants. The 100,000-square-foot factory is not quite half full, but when it reaches capacity, it will be able to ship 1,000 printers a year.
EOS’s customers include some of the largest industrial companies in the world: Boeing, Siemens, Lockheed Martin, BMW and the like. ArianeGroup, a joint venture of Airbus and the French aerospace company Safran, used EOS’s printers to redesign an injector head of a rocket engine (one of the core elements of the propulsion module that feeds the fuel mixture to the combustion chamber), cutting the number of components to one from 248 and reducing production time to 35 hours from three months. Ruag, a Swiss company that supplies products to the space market, meanwhile, redesigned an antenna bracket used as a support structure in the Sentinel satellite. The 3-D printed aluminum alloy bracket featured lots of air space in the design and weighed 40% less, yet showed improved stability. “You start to enable changes in the design that were impossible to dream of even five years ago,” says Peter Adams, president of Burloak Technologies, a 3-D printing contract manufacturer that has seven EOS machines in a new factory in which it is investing $100 million.
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Rapid 3D scanning of objects and people and 3D scanning of interior spaces were the features?I used. The sensor can also be combined with a virtual reality headset to provide augmented reality experiences that incorporate real integration of the 3D environment.?
If you’re interested in recreating an already existing object, here we provide the general process:
“He’s got one of the few companies in this market that actually makes money,” says one industry observer. “That’s really impressive given how much money this industry has burned chasing the dream of 3-D printing.”
1. Innovations in Metal-based Fibers, Machine Learning, Machining, Bin Picking, Microwave Monitoring, Stereolithography 3D Printing, NDI, and SMT
Emily is an environmental and manufacturing writer. You can read more of her work on her blog, Conservation Folks.
Once the team receives the digital file, the knockoff is 3D printed in?a MakerBot Replicator.?The 3D printed replica – made using zirconium – is visually near-perfect and?is used to trick everyone, including Daphne Kluger (Anne Hathaway). But not until it is subjected to a jeweler’s magnifying loupe.
This is my best rendering. The remainder of the attempts below have some shortcomings. Some, like the capture with an incomplete floor, would be fine for conversion into a CAD model.
3/5/18: Samsung’s Galaxy S10?is codenamed "Beyond" and will be the first to feature a screen-embedded fingerprint sensor, according to Korean news outlet The Bell.?
For more of the latest 3D printing research subscribe to our?3D printing newsletter. You can also join us on?Facebook?and?Twitter.?Looking for a job in the industry? Visit our?3D Printing Jobs?board.
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